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A novel processing technique involving Solid-State Shear Pulverization (SSSP) was used to produce thermoplastic starch (TPS) and Poly (Butylene Adipate-co-Terephthalate) (PBAT) films to improve processability and produce well-dispersed blends. Four different compositions (50-80 wt% TPS content) were processed using two different production routes. In one instance, the compositions were pre-treated by SSSP before melt extrusion (SSSPE). Secondly, starch was initially plasticized and thereafter blended with PBAT by melt extrusion (EXT) met